What’s In The Calfee DIY Kits
|Frame Materials Kit||Tool Set Kit|
|DIY Bike Drawing||Additional Metal Parts|
Our bamboo DIY kits will supply you with all the materials needed to complete your bamboo bike frame. The kits includes the highest quality bamboo stock, metal parts, casting tape, your choice of frame drawing printed on tough vinyl banner material and a complete tool set kit. The Do-It-Yourself tool set is available as a rental!
Please Note: To build a complete bike you will need to purchase the following Kits:
The DIY Frame Materials Kit Table of contents
|Item Link||Item Description|
|Dropouts||Pair of universal aluminum dropouts & bolts are designed for use with bamboo.|
|Seat Tube Insert||Machined aluminum seat insert for 27.2 mm seatposts.|
|Head Tube||Machined and deep knurled aluminum head tubes are available in sizes from 9cm to 24cm.|
|Bottom Bracket||Specially designed for composite bicycle frames whether carbon fiber or bamboo.|
|Chainstays||Specific Bamboo pieces for chainstays. Each piece of bamboo is dried cured and sanded in preparation for use.|
|Seatstays||Specific Bamboo pieces for the seatstays.|
|Epoxy||Two part epoxy steel reinforced JB Weld.|
|Top Tube||Specific Bamboo piece for the top tube.|
|Down Tube||Specific Bamboo piece for the down tube.|
|Seat Tube||Specific Bamboo piece for the seat tube.|
|Casting Tape||Long white fiberglass casting tape, water activated polyurethane, cures in 10 minutes.|
Tool Set Table of Contents
|Item Link||Item Description|
|Dropout fixture||The dropout fixture assures proper dropout spacing and alignment and tire clearance when laying out and tacking bamboo.|
|Head tube fixture||The head tube fixture positions the head tube for layout and tacking. Two are needed for a set.|
|Mitering fixture||The mitering fixture guides the holesaw and secures bamboo tubes at adjustable angles for mitering.|
|Seat Tube Fixture||Specially designed tool for taking the seat tube into position.|
|Mitering Jig||Specially designed tool for mitering bamboo so the bamboo tubes & metal parts fit each other accurately.|
|Hole Saws||1 7/8” diameter holesaw, 1 1/2″ diameter holesaw|
|Angle finder||Copies angles from drawing table to mitering fixture.|
|Hex key 3/8″||A three-eighths inch allen wrench used to adjust mitering fixture angle.|
|Metal Spacing tools||Height adjustable spacing tool for use in the layup and tacking of your bamboo frame.|
|Square||A simple square used to keep stays parallel and check top tube height to standover line on drawing.|
|Crank and Chainring clearance tools||Tools to verifies clearance of cranks and all chainrings with chainstays.|
|Mountain bike tire clearance adapter||Tool to set clearance on certain bike frames.|
The Calfee Drawings
The drawings are available for Road Bike, City Bike, MTB, Adventure/CX, BMX and Go Rider. Digitally printed on vinyl banner stock. Designed to be used with the Calfee DIY system. Drawing includes layout geometries for all sizes of frames of that style.
Additional Metal Parts
Can I make the size that’s right for me?
Our design allows you to build any size of any type of bike. For each size, we select the right set of bamboo for you and provide the right drawings and tools. You’ll choose the instructional drawings from the bike types mentioned below but you can customize to your heart’s content. Once you get the idea on how to do this, you can make any kind of bike. It’s a good idea to start with a “normal” bike for your first try. Then you can see the possibilities and build any kind of bike!
MTB is available in 26″, 27.5″ and 29″ wheel sizes.
ADV/CX models are available for 700c and 650b options combined in the same geometry. We do not offer a 46cm frame size for this model type. Please follow the sizing chart above.
BMX will soon be offered in a 20″ frame but we’ll soon offer 16″ as well.
Rear Spacing: Our tooling is designed for 130 mm and 135 mm rear spacing.
Dropouts: The dropouts are able to accommodate disc brakes and derailleurs but are also slotted so you can make a single speed or internal gear hub bike. Thru Axle dropouts are not available at this time.
Head tubes: Available for use with 1 1/8″ steerers and 44mm (tapered) forks.